Dayton group designs helmet mounted face shields for emergency flight nurses

Emily Fehrman Cory, Co-Chair Make It Dayton
last updated 05/04/2020
Dayton group designs helmet mounted face shields for emergency flight nurses

Make It Dayton have been busy printing face shields for healthcare workers. Now they've designed helmet mounted face shields for flight nurses.

Dayton group designs helmet mounted face shields for emergency flight nurses

Dayton Volunteers Design Custom Flight Nurse PPE for COVID-19 Protection

Volunteers across the country have been making face shields and other DIY personal protective equipment for medical workers using a unique tool, the home 3D-printer.  In Dayton, Ohio, a group called Make It Dayton is no exception.  Since March, the group has produced and delivered over 3,000 3D-printed face shields to local hospitals.  It was through these donations that Ben, a nurse with a local medical flight crew, reached out to Make It Dayton with a unique challenge.  Due to their flight helmets, the flight nurses were unable to use the typical face shields and other facial PPE that Make It Dayton had been creating, and in fact, they had yet to find any source for shields that were compatible with their flight gear.  

Custom Flight Nurse PPE for COVID-19 ProtectionRising to the challenge, Make It Dayton leveraged the makers on their team to design a new flight-helmet compatible, 3D printed disposable face shield.  Incredibly, Make It Dayton was able to design, prototype and receive approval from Ben to begin producing the face shields within about one week from being contacted.  Two designs have now been created to fit the two most commonly used flight helmet models.  Those designs have been shared for free online through the 3D printing website, (Flight Helmet Face Shield Adapter and The Bowshock: Alpha Flight Helmet NVG-Mounted 3D Printed Face Shield), so that other makers across the country can help their local in-flight medical workers.

Due to the unique demand and lack of supply for flight helmet mounted PPE, Make It Dayton has transitioned their entire effort to fulfilling this critical need.  Collectively, the group is printing about 200 face shields per day, and they have set up a GoFundMe page to help purchase the necessary materials to keep producing the shields as long as they are needed to fight the coronavirus.


Make It Dayton is a grassroots group whose mission is to support and grow a community of hobbyists, craftsmen, DIY-ers and life-long learners in Dayton, Ohio.  Since 2015, Make It Dayton has hosted the annual Make It Dayton Festival at Carillon Historical Park, bringing 60+ hands-on exhibits covering everything from building model rockets to glass blowing, robotics to candle-making, in a family friendly festival celebrating the Makers among us.  Make It Dayton also hosts smaller maker and STEM meetups throughout the year, and coordinates volunteer efforts, like this one, where makers can contribute to the local community. 

For more information follow Makeit Dayton on Facebook, Twitter and Instagram, or visit

If you would like to contribute to this volunteer effort, visit their GoFundMe page.

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